We are designing a Oxyfuel and Plasma Cutter called CUTTY SPARK 2800/1400mm controlled by LinuxCNC. Here is the dump of our present work.

Mechanical Drawings Z Joint 3-D ASSEMBLY OF THE Z JOINT. #1.Baseplate Additional Harting Connectors. (To 3D move in Chrome and Firefox; save the pdf to your desktop and open it) (In Opera, Safari and K-Meleon you can 3D move straight away in the browser) #2.Bill of Materials. #3.Limit Switches Cover. #4.Ballscrew. #5.Low Nut M10 x 1. #6.Motor Seating. #7.Linear Guiding Ruler. #8.Ram Z Axis. #9.Spacer 7mm. #10.End Dust cover. #11.Middle Dust Cover. #12.Ballscrew Lower Bearing. #13.Exit Pg Block for Encoder and Limit Switches. #14.Exit Pg Block for the Yaskawa Motor. #15.Roller Switch Seating.

Mechanical Drawings X Joint #1.3-D ASSEMBLY OF THE X JOINT. (To 3D move in Chrome and Firefox; save the pdf to your desktop and open it) (In Opera, Safari and K-Meleon you can 3D move straight away in the browser) #2.Base Plate Linear Rail Shaft Rod & Ball Screw Nut. #3.Cover Limit Switches. #4.Cover Timing Belt. #5.Support Ballscrew Nut. #6.Connection Plate X- & Z Joint. #7.Support Kollmorgen Servo Disc Motor. #8.Support Omron Encoder. #9.Dust Cover before Bending. #10.Intermediate Plate Supported Linear Rail Shaft Rod. #11.Sides Holes. #12.Dust Cover Slots. #13.Base Plate X Joint.

Vital Systems Motenc Lite Documentation #1.Motion Control PCI Card. #2.Motion Control Breakout Boards. #3.motenc-lite.pdf. #4.7535 IO Board.pdf. #5.7525 Encoder DAC Board. #6.Motenc Driver.htm.

The Hardware Used. #1.30a8 Servo Control Amplifier of Advanced Motion Controls. #2.AMC_AnalogDrives_InstallManual. #3.Kollmorgen Servomotor U12M14 43.4V 8.8A Peek 85A. #4.General Information about Encoders. #5.24V 10A AC DC Regulated Switching Power Supply. #6.CNC 4 Axis MPG Pendant Handwheel Emergency Stop Switch. #7.Cosel Power Supply PBA1500F 48 DC 48V 35A 1500W. #8.Cosel PBA-MANUAL. #9.Cosel PBA1500F Leaflet. #10.Cosel PBA1500F. #11.Eberle SBA Timing Relay. #12.Output Board 24V. #13.Yaskawa Minertia Servomotor Z-As. #14.Torch Height Controller Huong dan su dung OHC3T-02E_20150209. #15.Omron E6B2-C_Rotary_Encoder_Datasheet voor X & Y-As.

The Motenc Lite Testpanel. We used the Motenc Lite PCI Card with two 7535 IO Boards and one 7525 Encoder DAC Board. This Testpanel is meant to test the Motenc Card Configuration. Test Panel for Motenc Lite.

Electrical Cabinet Wiring Pictures To guide through the hardware installation of the Electrical Cabinet, follow this oversight of pictures: Pictures of the Electrical Cabinet.

Electrical Cabinet Wiring Diagrams & Discussion #1.220VAC Wiring. #2.MonitorPanel Wiring. #3.Emergency Stop Wiring. #4.Wiring of the Harting Connector for the Z Joint. #5.Wiring of the Harting Connector for the X & Y Joint. #6.Wiring of the Male Harting Connector to the MPG. #7.Rewiring of the Output-Board-24VDC. #8.Wiring of the 30a8 Servo Amplifier X-Joint . #9.Wiring of the 30a8 Servo Amplifier Y-Joint. #10.Wiring of the 30a8 Servo Amplifier Z-Joint. #11.X-Joint-2-x-12-Position-Terminal-Block. #12.Y-Joint-2-x-12-Position-Terminal-Block. #13.Harting-Probe-THC.

Encoder losing Pulses While testing the Z & X Joint we experienced losing pulses. After some extensive measures in reducing EMF, we decided: -to leave quadrature encoders and install differential encoders. -to reduce the PPS from 2000 to 1000 since 20kHz became critical in our setup. #1.Encoder FAQ. #2.Quadrature & Differential Encoders. #3.Renco Encoder about Quadrature & Differantial Encoders. #4.Encoder function in Linuxcnc. #5.Omron Rotary Encoder E6B2 CWZ1X 1000 PPS. #6.Filtering Noise on Rotary Encoders.

Plasma Cutter Probe for Sheetcam Sheetcam uses the LinuxCNC feature of Probing by G38. Based on the Renishaw Patent we developed a Probe for our Plasma Cutter #1.Exploded View of the Cutty Spark Probe.

Sheetcam Tutorial Video's Sheetcam uses the LinuxCNC feature of Probing by G38.5 Having an accurate Probe, we studied some Sheetcam Tutorial Video's #1.Sheetcam tutorial 1 Basics. #2.Sheetcam tutorial 2 Editing start points. #3.Sheetcam tutorial 3 Editing contours. #4.Sheetcam tutorial 4 Moving Parts and Basic Nesting. #5.Sheetcam tutorial 5 Nesting multiple parts. #6.Sheetcam tutorial 6 Path rules. #7.Sheetcam tutorial 7- Start Points. #8.Sheetcam tutorial 8 Tips for finding Broken Lines. #9.Sheetcam Setup. #10.Plasma Center Punch training video. #11.jpeg to plasma cut.

Cutty Spark Configuration Files #1.Motenc.tar.gz.

Hardware used on the PLasma Cutter #1.HF Pilot Arc Panasonic P80 Electrode Tip 1.3mm 100set Everlast Power Plasma 80A. #2.P-80 Panasonic Air Plasma Cutting Cutter Torch. #3.YASKAWA ELECTRIC UGQMEM-02MAK0E SERVO MOTOR.

Data to handle the Stamos 85H Plasma Cutter STAMOS S-PLASMA 85H INSTELLINGEN --------------------------------- Wall thickness 0.5mm---->5mm---->20 Ampere-->Air Pressure 2kg/cm2 Wall thickness 5mm------>7.5mm-->30 Ampere-->Air Pressure 2.7kg/cm2 Wall thickness 8mm------>9mm---->40 Ampere-->Air Pressure 2.7kg/cm2 Wall thickness 10mm---->12mm---->50 Ampere-->Air Pressure 2.7kg/cm2 Wall thickness 13mm---->16mm---->50 Ampere-->Air Pressure 3.5kg/cm2 Wall thickness 17mm---->19mm---->50 Ampere-->Air Pressure 4.1kg/cm2 Wall thickness 20mm---->22mm---->60 Ampere-->Air Pressure 4.1kg/cm2 P-80 Electrode Tips ------------------- 1.1mm 30A 1.3mm 60A 1.5mm 80A 1.7mm 100A

Data to handle the High Definition Plasma Cutter. We bought a :High Definition Plasma Torch Data for the Plasma Source

Some Comments about the Pricing:
For your imformation, we recommend the quantity for the other consumables, and the price as below:
electrodes and nozzle:5 pces-1.2mm, 10 pces-1.6mm and 5 pces-1.8mm: 20 pcs each: 2*20=40USD
shields 5 pcs: 3.8*5=19USD
small cap 2 pcs: 3.8*2=7.6USD
big cap 2 pcs: 5.5*2=11USD Because shield, small cap and big cap are not often damaged.
The total price is 40+19+7.6+11=77.6USD.

we could offer the torch with/without cable. Do you need the torch?
If you need this torch, what model do you need?
The price as below:
100A torch without cable: 80USD. 100A torch with 7m cable: 129USD

PROGRAM EXAMPLES:
Ankerplaat Hekpaal.
Basisplaat Stobbenfrees.
Cutty Spark06.
Flens.dxf.
Linda.ngc.
Test-Ghislain.
Test-Ghislain02.
TryBracket.
TryBracket02.
TMS03-Embleem.